STATE-OF-THE-ART INDUSTRIAL PLANT

Infrastructure & Plant Facility

Explore our sprawling manufacturing complex on NH-24, Sitapur, featuring high-speed extrusion lines, automated circular looms, and advanced quality testing laboratories.

Extrusion Hub

High-Tensile Tape Production

Circular Looms

Automated High-Density Weaving

Testing Lab

100% Quality & Tensile Audit

NH-24 Corridor

24/7 Heavy Container Dispatch

STAGE 01

High-Speed Tape Extrusion Lines

The manufacturing process begins at our heavy-duty polymer melting and flat yarn extrusion units. Virgin HDPE and PP granules are blended with premium UV masterbatches and extruded into high-tensile tapes under strict computerized controls.

  • Automated multi-zone temperature heating barrels
  • Hot stretching ovens ensuring optimal denier strength and elongation
  • Precision slitters for uniform tape width and winding
Extrusion Plant Unit 1
Extrusion Plant Unit 2
STAGE 02

Automated Circular Weaving Looms

Our shop floor features a vast battery of high-speed automated circular looms. These machines interlace thousands of HDPE tapes into seamless tubular and flat woven fabrics with meticulous density and tear resistance.

  • High-speed operation with advanced warp-break sensors
  • Variable width output for standard sacks and jumbo bags
  • Exceptional fabric strength and uniform mesh count
Circular Loom Floor
Weaving Unit
Fabric Roll Production
STAGE 03

Tandem Lamination & Conversion Unit

Woven fabrics are coated with protective polyethylene layers on our tandem extrusion coaters to ensure absolute moisture resistance. Automated conversion lines then cut, print, and stitch the fabrics into finished industrial bags.

  • Uniform PP/PE extrusion coating for 100% moisture barrier
  • Multi-color rotogravure printing units for sharp branding
  • Automated bottom sewing and heavy-duty folding machines
Lamination Line
Conversion & Stitching
STAGE 04

In-House Quality Testing Laboratory

Quality assurance is embedded in every single batch. Our fully-equipped testing laboratory checks breaking load capacity, denier thickness, UV degradation resistance, and drop performance to meet international standards.

  • Universal tensile strength testing machines
  • UV exposure and accelerated weathering chambers
  • Strict ISO 9001:2015 compliant batch auditing
Testing Laboratory 1
Testing Laboratory 2
STAGE 05

Warehousing & Container Dispatches

Finished packaging products are neatly baled, palletized, and stored in our spacious warehouses. With direct heavy-vehicle access on NH-24, we ensure prompt container loading and lightning-fast global port dispatches.

  • Massive weather-proof finished goods warehousing
  • Hydraulic baling and fumigated wooden palletization
  • Direct highway loading docks for seamless export logistics
Warehouse Storage
Palletization
Container Loading

Plan an On-Site Plant Visit

We cordially invite global enterprise buyers and procurement delegates to inspect our manufacturing lines and testing labs firsthand on NH-24, Sitapur.